Volvo DD35B Asphalt Compactor Repair Service Pdf Manual

Repair & Service Manual with Wiring Diagrams Overview

The Volvo DD35B Asphalt Compactor PDF Repair & Service Manual is the definitive technical authority designed for the professional maintenance and mechanical overhaul of this 3.8-ton class double-drum vibratory roller. Covering all applicable serial number ranges, this manual provides the specific factory procedures required to maintain the high-frequency vibration system, the pressurized water spray system, and the hydrostatic propulsion of the DD35B series.

The Volvo DD35B is engineered for efficiency on smaller paving projects, offering increased drum width and frequency compared to smaller models. Powered by a fuel-efficient Volvo Tier 4 Final Diesel Engine, it utilizes a high-frequency Eccentric Weight System to allow for faster rolling speeds while maintaining proper impact spacing. Maintaining the drum rubber isolators, the spray nozzles and pumps, and the articulation joint is critical for ensuring a smooth finish and preventing asphalt pickup. This service manual is the essential reference for technicians diagnosing water flow issues, calibrating vibration frequencies, and troubleshooting electrical starting faults.

Machine & Powertrain Information

The DD35B is powered by a reliable Volvo 3-Cylinder Diesel Engine designed to meet strict Tier 4 Final emissions standards without the need for complex aftertreatment. This manual covers the specific maintenance requirements for this compact power plant, including the fuel injection system, cylinder head overhaul, valve lash adjustment, and cooling system service.

The machine features a Hydrostatic Drive System powering both drums for excellent traction. Our manual guides you through the service of the propulsion pumps and motors, the parking brake system, and the vibratory hydraulic circuit responsible for compaction performance.

Systems & Service Coverage

• Complete repair procedures for Volvo DD35B Asphalt Compactor
• Engine Overhaul: Volvo Diesel Engine (Cylinder Block, Cylinder Head, Fuel System, Water Pump, and Oil Cooler)
• Vibration System: Eccentric weight shaft repair, vibratory bearing replacement, drum rubber isolator service, and frequency calibration
• Water System: Pressurized water pump repair, spray bar cleaning, nozzle replacement, and filter maintenance
• Hydrostatic Drive: Propulsion pump flow testing, drum drive motor repair, and brake release solenoid testing
• Electrical System: Wiring diagrams, fuse panel layouts, relay logic, and instrument panel troubleshooting
• Steering & Articulation: Steering cylinder repair, center articulation joint pin replacement, and oscillation bearing service
• Drum Maintenance: Drum scraper adjustment (urethane/steel) and shell inspection
• Preventive maintenance schedules, fluid capacities, and lubrication charts
• Torque specifications and safety protocols for working on vibratory compactors

Manual Specifications

• Machine Model: Volvo DD35B Asphalt Compactor
• Configuration: Double Drum Vibratory Roller
• Series: B-Series
• Manual Type: Repair & Service Manual
• Format: PDF Digital Download
• Language: English
• Total Pages: 650+
• File Size: Approximately 75MB
• Illustrations: Detailed schematics, hydraulic flow diagrams, and exploded views
• Device Compatibility: Windows, macOS, Android, iOS

Why This Service Manual Is Important

• Contains factory-verified repair instructions for Volvo DD35B compactors
• Essential for diagnosing uneven water spray and vibration loss
• Reduces downtime by enabling precise repair of the hydrostatic drive and articulation
• Ensures proper calibration of the vibration frequency for different asphalt mixes
• Vital for paving contractors, rental yards, and heavy equipment mechanics
• Clear, searchable layout with hyperlinked sections for fast navigation
• Instant access to critical wiring diagrams and hydraulic schematics

Why Buy from Manualskart.com

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When you choose Manualskart, you get reliable, readable manuals that help you fix your machine right the first time. Browse our extensive library in the Volvo Service Manual Collection.

Download the Volvo DD35B Asphalt Compactor Repair & Service Manual now and get immediate access to the professional instructions required to keep your paving projects smooth.

Frequently Asked Questions

Is this an original factory service manual?

Yes, this is an OEM-level repair manual containing official technical data specific to the Volvo DD35B.

Does this manual cover the water spray system?

Yes, the manual details the complete diagnostics and repair of the pressurized water system, pumps, and spray nozzles.

Does this manual cover the vibratory system?

Yes, the manual provides specific instructions for servicing the eccentric weights, bearings, and hydraulic vibratory motors.

Is the manual provided as a downloadable PDF?

Yes, you receive a fully searchable PDF file with instant download access immediately after payment.

What if I experience download issues?

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Is there a refund policy?

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