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New Holland FX25, FX45, FX28, FX38, FX48, FX58 Forage Harvesters Pdf Repair Service Manual (P. Nb. 87051240)
New Holland FX25, FX45, FX28, FX38, FX48, FX58 Forage Harvesters Pdf Repair Service Manual (P. Nb. 87051240)
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New Holland FX25, FX45, FX28, FX38, FX48, FX58 Forage Harvesters PDF Repair Service Manual (Publication No. 87051240)
The New Holland FX25, FX45, FX28, FX38, FX48 and FX58 Forage Harvesters were developed for contractors and livestock producers who demand reliable chopping performance across long harvesting days. Rather than simply increasing engine power, the FX Series was engineered around efficient crop flow—from the header through the feed rolls, cutterhead, crop processor and blower—to deliver consistent chop quality while handling varying crop conditions throughout the season.
Keeping an FX Series forage harvester operating at peak capacity requires much more than routine maintenance. Feed roll synchronization, shearbar clearance, cutterhead balance, kernel processor adjustment and hydrostatic drive calibration all influence harvesting performance. This OEM Factory Repair Service Manual (Publication No. 87051240) contains factory workshop procedures for complete diagnostics, component rebuilding, performance adjustment and mechanical repair, enabling technicians to restore original machine performance with confidence.
Why the FX Series Remains a Popular Forage Harvester
The FX Series earned its reputation through dependable crop feeding, modular header compatibility and efficient chopping technology. Whether harvesting grass, maize, whole crop cereals or silage, these machines maintain smooth crop flow while allowing operators to change headers for different harvesting applications. Their modular design also makes major workshop servicing significantly easier than earlier forage harvester generations.
Machine Information
| Specification | Details |
|---|---|
| Manufacturer | New Holland Agriculture |
| Models Covered | FX25, FX45, FX28, FX38, FX48 and FX58 |
| Publication Number | 87051240 |
| Machine Category | Self-Propelled Forage Harvester |
| Series | FX Series |
| Harvesting Method | Continuous Crop Feed with Precision Chopping System |
| Crop Intake | Four-Roll Compression Feed System |
| Chopping Unit | High-Speed Cutterhead with Replaceable Knives and Adjustable Shearbar |
| Kernel Processing | Optional Crop Processor for Corn Silage Applications |
| Compatible Headers | Grass Pickup, Direct Cut and Row Crop Headers |
| Pickup Width Compatibility | Approximately 2.67 m to 4.40 m depending on header configuration |
| Ground Drive | Hydrostatic Transmission |
| Steering System | Hydraulic Rear Wheel Steering |
| Crop Discharge | High-Capacity Blower with Adjustable Spout Rotation |
| Hydraulic Functions | Header Lift, Feed System, Steering and Machine Controls |
| Typical Crops | Grass, Corn Silage, Whole Crop Cereals, Alfalfa and Forage Maize |
| Machine Construction | Heavy-Duty Welded Chassis with Modular Service Layout |
| Document Language | English |
Workshop Coverage
| Machine System | Factory Repair Procedures Included |
|---|---|
| Feed Roll Assembly | Roll timing, compression spring adjustment, bearing replacement, gearbox servicing and synchronization procedures |
| Cutterhead System | Knife replacement, drum balancing, bearing servicing, cutterhead rebuilding and shearbar adjustment |
| Crop Processor | Roll clearance adjustment, bearing replacement, timing procedures and complete processor servicing |
| Header Drive | Header engagement system, PTO drives, drive shafts, couplings and gearbox inspection |
| Blower & Spout | Impeller inspection, discharge spout mechanisms, wear liners and crop acceleration components |
| Hydrostatic Drive | Hydrostatic pump testing, drive motor servicing, transmission diagnostics and overhaul |
| Hydraulic System | Pumps, valves, cylinders, steering hydraulics, hoses and pressure testing |
| Electrical System | Machine sensors, wiring diagrams, electronic controls, charging system and troubleshooting |
| Technical Specifications | Factory torque values, service limits, calibration procedures and troubleshooting charts |
Professional Workshop Procedures
- Synchronize feed roll timing after gearbox or bearing replacement.
- Measure and adjust shearbar clearance to restore chopping efficiency.
- Balance the cutterhead after knife replacement to minimize vibration.
- Inspect crop processor roll clearance for proper kernel processing.
- Rebuild hydrostatic drive components using OEM diagnostic procedures.
- Repair blower impeller assemblies and inspect discharge spout wear points.
- Calibrate header lift hydraulics for smooth attachment operation.
- Inspect driveline couplings, shafts and gearboxes before seasonal harvesting.
- Diagnose electronic control faults using factory wiring diagrams.
- Use exploded assembly drawings for accurate component identification.
- Apply OEM torque specifications during every major overhaul.
- Perform complete crop flow and harvesting performance tests before returning the machine to service.
Manual Specifications
| Document Information | Specification |
|---|---|
| Manual Type | OEM Factory Repair Service Manual |
| Publication Number | 87051240 |
| Machine Coverage | New Holland FX25, FX45, FX28, FX38, FX48 and FX58 Forage Harvesters |
| Workshop Focus | Diagnostics, Calibration, Repair, Inspection, Testing and Complete Component Overhaul |
| Major Sections | Feed Rolls, Cutterhead, Crop Processor, Header Drive, Blower, Hydrostatic Drive, Hydraulics, Electrical System and Chassis |
| Technical Content | Factory Specifications, Diagnostic Charts, Service Limits, Calibration Data and Torque Values |
| Illustrations | Exploded Views, Hydraulic Schematics, Mechanical Drawings and Electrical Wiring Diagrams |
| Diagnostic Information | Factory Troubleshooting Procedures and Component Testing Methods |
| Format | PDF Digital Workshop Manual |
| Language | English |
| Searchable | Fully Searchable PDF |
| Printable | Yes |
| Delivery | Instant Digital Download |
Frequently Asked Questions
Which forage harvester models are covered?
This factory repair manual covers the New Holland FX25, FX45, FX28, FX38, FX48 and FX58 Self-Propelled Forage Harvesters.
Does the manual include cutterhead and feed roll servicing?
Yes. It contains complete factory procedures for feed roll timing, cutterhead rebuilding, knife replacement, shearbar adjustment and crop flow calibration.
Are crop processor and hydrostatic drive repairs included?
Yes. The manual provides workshop instructions for kernel processor servicing, hydrostatic transmission diagnostics, hydraulic testing and complete component overhaul.
Does it contain wiring diagrams and troubleshooting information?
Yes. Factory electrical schematics, wiring diagrams, sensor diagnostics and systematic troubleshooting procedures are included.
Who is this repair manual intended for?
It is designed for dealership technicians, agricultural equipment repair workshops, forage harvesting contractors, farm maintenance departments and experienced mechanics servicing the New Holland FX Series.
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