Hyster S135FT, S155FT (E024) Forklift Trucks Pdf Repair Service Manual

Hyster S135FT, S155FT (E024) Forklift Trucks PDF Repair Service Manual

If you are working on a Hyster S135FT or S155FT and the series plate shows E024, this is the document you need — not the G024, not the F024. Three series codes share these two model names, each representing a different production generation with its own component specifications, hydraulic circuit layout, and electrical configuration. Pulling the wrong generation manual on a 13,500 or 15,500 lb machine is not a minor inconvenience — incorrect clutch pressure values, wrong hydraulic relief settings, or mismatched brake specifications at this capacity class have consequences that go well beyond a repeat repair job. The Hyster E024 Repair Service Manual contains the factory procedures and specifications that apply to this generation specifically.

The two-variant structure of the E024 platform keeps the documentation straightforward. S135FT and S155FT share the same chassis, engine options, and transmission architecture — the 2,000 lb capacity difference between them surfaces in brake system wear limits, drivetrain load tolerances, and hydraulic relief calibration values. This manual identifies where those values diverge and applies each to the correct machine. Where the platform is genuinely shared, one procedure covers both.

Manual Technical Specifications

Purchasing From Manualskart

Manualskart lists the E024, F024, and G024 as separate publications — each series code returns its own generation document. There is no ambiguity in the listing and no need to cross-reference series plates against multiple combined publications to find the correct generation.

• Immediate download after purchase — no processing delay
• Single purchase, permanent access with no renewal fees
• Full-text searchable PDF — torque values, pressure specifications, and wiring references are keyword-findable
• Printable by section for workshop bench use
• 30-day refund if the series code does not match your machine
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Why This Manual Matters for E024 Service

• Three generations — E024, F024, and G024 — carry the S135FT and S155FT model names with different hydraulic circuit configurations and electrical layouts in each; using any generation's documentation on a different generation machine produces incorrect values across hydraulic, brake, and drivetrain systems
• Clutch circuit pressure values and brake drum wear limits are documented per variant — the 2,000 lb step between S135FT and S155FT produces real differences in both, and the E024 generation values are specific to this series rather than shared with F024 or G024
• Stall test and clutch pressure check procedures are positioned as pre-disassembly diagnostic steps — at 13,500 to 15,500 lb, identifying whether a fault lies in the torque converter, clutch circuit, or control valve before committing to a full transmission strip saves significant workshop time
• LPG and diesel fuel system procedures are fully independent — E024 engine installation specifics are reflected in calibration data for each fuel type rather than approximated from a shared reference
• Hydraulic relief valve calibration at this capacity class requires the correct generation values — the E024 settings differ from both F024 and G024 and must not be substituted between series

Systems and Repair Coverage

Complete diagnostic, disassembly, and rebuild procedures for both E024 variants:

• Engine Overhaul and Fuel System: Cylinder bore and wear measurement, valve clearance per variant, cylinder head surface and valve seat service, head bolt torque sequence — LPG regulator and mixer calibration documented to E024 installation specification, diesel injection pump static and dynamic timing with nozzle return rate testing, and fuel bleed sequence covered independently for each configuration
• Hydraulic Mast and Lift Circuit: Mast channel wear and roller clearance adjustment, lift cylinder bore assessment and drift test under working load, seal kit replacement, tilt cylinder rod seal service, main relief valve calibration with S135FT and S155FT values separately identified, load-hold valve leak test, and hydraulic pump output pressure and flow testing
• Powershift Transmission and Torque Converter: Stall test and rpm deviation interpretation, forward and reverse clutch circuit pressure testing per capacity variant, clutch pack disc and plate measurement, pack clearance specification, transmission disassembly from E024 chassis layout, modulation valve spool inspection, and fault diagnosis for engagement hesitation, direction change harshness, and converter temperature faults
• Drive Axle and Differential: Shaft spline condition assessment, ring and pinion backlash and mesh geometry setting, carrier bearing preload, axle housing weld stress inspection, hub bearing end-float, and seal replacement — S155FT load tolerances identified where higher capacity affects values
• Electrical System and Safety Interlock Diagnosis: Alternator output and starter draw testing, hydraulic solenoid coil resistance per E024 specification, seat switch and directional lever interlock tested as individual component checks, parking brake circuit continuity, engine protection sender test values, and instrument and warning circuit fault tracing
• Steering Axle, Brake and Tyre Service: King pin bore wear limit and replacement threshold, toe-in specification after axle rebuild, service brake drum wear limit and lining minimum documented per capacity variant, wheel cylinder inspection and bleed sequence, pedal travel adjustment, parking brake holding force test, pneumatic tyre inflation pressure per load rating, and wheel nut torque sequence

Download the Hyster S135FT S155FT E024 Forklift Service Manual PDF

Series plate confirmed as E024 — the complete Hyster S135FT S155FT E024 factory repair manual is available immediately at Manualskart.com. Find the E024 alongside the F024, G024, and the full range of Hyster heavy capacity documentation in the Hyster Service Manual Collection. This Hyster E024 service manual PDF is an 875+ page generation-specific document with the correct factory procedures and capacity-variant specifications for E024 machines — not approximated from adjacent series.

Frequently Asked Questions

There are three series codes for the S135FT and S155FT — E024, F024, and G024. How do I know which is mine?
The series code is stamped on your machine's data plate and appears in parts and service records. E024 identifies this specific generation — F024 and G024 are separate productions with their own documentation. The model name alone is not sufficient to identify the correct manual; the series code is the only reliable identifier.

Are E024 specifications genuinely different from F024 and G024 on the same systems?
Yes. Hydraulic relief values, clutch circuit pressure specifications, and electrical layouts reflect the E024 build standard and differ from both F024 and G024. These are not cosmetic generation differences — applying values from the wrong series to hydraulic calibration or brake adjustment on a 13,500 to 15,500 lb machine produces measurably incorrect results.

Does the manual document S135FT and S155FT specifications separately throughout?
Where the 2,000 lb capacity difference produces distinct values — clutch pressure, brake drum limits, axle tolerances — the manual documents each variant separately. Procedures genuinely common to both variants are not duplicated unnecessarily.

What fuel system configurations are covered?
LPG and diesel configurations are both covered with independent fuel system procedures — regulator and mixer calibration for LPG, injection pump timing and nozzle return testing for diesel. Engine mechanical procedures shared across both fuel types are covered in a single common section.