Caterpillar 815 Bulldozer Repair & Service Manual Pdf 24K, 59E

Repair & Service Manual with Wiring Diagrams Overview

The Caterpillar 815 Soil Compactor & Bulldozer PDF Repair & Service Manual is the definitive technical resource for professional mechanics and fleet managers. Specifically tailored for the 24K and 59E serial number prefixes, this manual provides the exhaustive factory procedures required for the maintenance, diagnostic troubleshooting, and complete mechanical overhaul of this specialized earthmoving machine.

Maintaining a Cat 815 requires precise knowledge of its high-impact systems. This manual covers everything from the articulated steering logic to the tamping foot wheel assemblies. Whether you are addressing a drop in hydraulic pressure or performing a full transmission rebuild, this document provides the step-by-step instructions, pressure settings, and clearance tolerances necessary to return your machine to factory specifications.

Machine & Powertrain Information

The Caterpillar 815 (24K, 59E) is built around a heavy-duty diesel engine designed for high-torque output and long-cycle durability. This manual provides comprehensive service coverage for the engine’s internal components, fuel delivery systems, and the integrated cooling package. It details the high-pressure fuel pump calibration, valve lash adjustments, and the diagnostic steps for troubleshooting power loss or excessive exhaust smoke.

The powertrain section provides deep insights into the powershift transmission, the torque converter, and the planetary final drives. You will find detailed guides on servicing the heavy-duty oscillating hitch and the specialized braking system, ensuring the machine remains stable and responsive during high-speed compaction passes.

Systems & Service Coverage

• Complete repair and overhaul procedures for Caterpillar 815 (Prefixes 24K, 59E)
• Engine Systems: Cylinder head repair, piston and rod service, fuel injector testing, and turbocharger overhaul
• Transmission: Powershift clutch engagement tests, control valve repair, and planetary gear inspection
• Hydraulic System: Detailed flow testing for steering and blade pumps, relief valve settings, and cylinder resealing
• Compaction Wheel Service: Wheel tip replacement, cleaner bar adjustment, and axle housing seals
• Electrical System: Full-system wiring diagrams, ignition troubleshooting, and sensor location guides
• Steering & Braking: Articulation joint service, steering valve calibration, and oil-cooled disc brake repair
• Cooling & Exhaust: Radiator core cleaning, water pump replacement, and manifold service
• Frame & Linkage: Center hitch oscillation bearing replacement and dozer blade pivot pin repair
• Technical Specs: Comprehensive torque charts, fluid capacities, and lubrication intervals

Manual Specifications

• Machine Model: Caterpillar 815 Soil Compactor / Bulldozer
• Serial Number Prefixes: 24K, 59E
• Configuration: Medium-Duty Soil Compactor
• Manual Type: Repair & Service Manual
• Format: PDF Digital Download
• Language: English
• Total Pages: 950+
• File Size: Approximately 110MB
• Illustrations: High-resolution schematics, exploded views, and technical drawings
• Device Compatibility: Windows, macOS, Android, iOS, and Tablets

Why This Service Manual Is Important

• Contains specialized data for 24K and 59E models not found in generic guides
• Essential for diagnosing complex "hard-to-find" hydraulic and electrical faults
• Reduces machine downtime by providing clear, illustrated repair paths
• Ensures safety through correct high-pressure system discharge procedures
• Vital for maintaining the compaction precision required for site certification
• Searchable PDF format allows for instant access to critical specs in the field

Why Buy from Manualskart.com

Manualskart.com is the industry leader in providing authentic, high-quality technical manuals for heavy machinery. Our digital downloads are optimized for clarity and ease of use, ensuring that every schematic is legible and every instruction is accurate.

Fix your equipment right the first time with our professionally curated manuals. Browse our full range in the Caterpillar Heavy Machinery Manual Collection.

Frequently Asked Questions

Does this manual include the 24K and 59E wiring diagrams?

Yes, this manual includes the full electrical schematics and wiring diagrams specific to the 24K and 59E serial number prefixes.

Is this an instant download?

Yes, immediately after your purchase is confirmed, you will receive a secure link to download the PDF manual.

Does it cover engine overhaul?

Yes, the manual provides complete teardown and assembly instructions for the engine used in these 815 models, including all internal components.

Can I use this on my phone or tablet?

Absolutely. The PDF format is fully compatible with all modern mobile devices, allowing you to view it directly at the machine.

What if I have trouble opening the file?

Our 24/7 support team is here to help. Contact us at Manualskart@gmail.com for any technical assistance.