Bomag BW 161 AC-5 Tandem Vibratory Roller Pdf Service Manual 00892549

Factory Workshop Manual for Bomag BW 161 AC-5 Combination Rollers

The Bomag BW 161 AC-5 Repair & Service Manual (P/N: 00892549) is the authoritative factory-level technical resource for the 5th Generation (Dash-5) series. Specifically designed for the 1680mm (66.1 in) drum-width combination variant, this machine features a high-capacity vibratory steel drum at the front and four pneumatic tires at the rear. This manual provides the high-fidelity technical data required to manage the updated electronic control architecture and the synchronized hybrid traction system unique to this modern Tier 4f / Stage V compactor.

Equipped with a high-output Kubota V3800 CR-TI or Deutz TCD engine, the BW 161 AC-5 demands precise diagnostic accuracy for its electronic monitoring and hydraulic systems. This manual covers every major component, from the Dash-5 control logic and sensor networks to the hydrostatic tire drive and vibration exciter units, ensuring your equipment meets original OEM safety and performance standards.

Essential for heavy equipment mechanics, field technicians, and fleet owners, this searchable PDF manual is the definitive tool for reducing downtime and ensuring machine longevity on high-demand paving projects.

Advanced Technical Specifications & Setup

• Next-Gen Engine Integration: Comprehensive service procedures for the modern diesel powerplant, including fuel injection diagnostics, cooling system optimization, and exhaust aftertreatment (DPF/SCR) maintenance.
• Hydraulic Benchmarks: Precise factory pressure settings and flow testing protocols for the travel, vibration, and steering hydraulic circuits.
• Hybrid Traction Dynamics: Specialized instructions for the synchronized drive between the front drum motor and the rear pneumatic tire motors.
• Critical Torque Values: Precise fastening specifications for the heavy-duty center articulation joint, wheel lug nuts, drum mounts, and vibration isolation assemblies.

Comprehensive System & Service Coverage

• Vibration Control: Detailed teardown and reassembly of the front drum exciter shaft, including bearing replacement, isolation mount service, and frequency testing (up to 55 Hz).
• Pneumatic Rear Drive: Maintenance and repair procedures for the rear tire assembly, focusing on the hydrostatic motors and scraper blade adjustments.
• Dash-5 Electronic Logic: High-resolution wiring diagrams covering the machine's central ECU, sensor network, safety interlocks, and digital dashboard instrumentation.
• Intelligent Spray Management: Service instructions for the dual-interval pressurized water and emulsion sprayers designed to prevent asphalt pickup on both the drum and tires.
• Hydrostatic Transmission: Diagnostic workflows for drive power loss, travel pump rebuilding, and closed-loop hydraulic system decontamination.
• Safety & Braking: Full testing and repair protocols for the SAHR parking brake system and operator safety interlock circuits.

Manual Specifications

• Machine Model: Bomag BW 161 AC-5 (Combination Roller)
• Part Number: 00892549
• Generation: Dash-5 Series
• Format: PDF Digital Download (Fully Searchable & Bookmarked)
• Language: English
• Total Pages: 850+
• File Size: Approximately 115 MB
• Illustrations: High-definition wiring diagrams, hydraulic flow schematics, and exploded assembly views
• Compatibility: Windows, macOS, Android, iOS, and Tablets

Why This Service Manual Is Essential for Repairs

• Targeted Diagnostics: Eliminate expensive guesswork with logic-based troubleshooting trees for complex electrical and hydraulic failures.
• Maximize Equipment Uptime: Perform advanced in-house calibrations and repairs, significantly reducing the need for expensive dealer service calls.
• Safety Assurance: Verify that all operator safety systems and braking mechanisms are maintained to original factory specifications.
• Instant Keyword Access: The digital PDF format allows for rapid searching of specific terms like "fault codes" or "valve timing" for immediate results.

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Frequently Asked Questions

Does this cover the pneumatic tires?

Yes, as a Combination (AC-5) manual, it includes full service and repair data for the rear pneumatic tire drive system.

Are wiring diagrams included?

Yes, the manual contains clear, high-resolution wiring diagrams that allow for accurate tracing of electrical circuits and fault diagnosis.

Can I access this manual on my smartphone?

Absolutely. The PDF format is universally compatible with all mobile devices, allowing you to reference technical data directly at the machine.

How quickly will I receive my manual?

You will receive an instant download link immediately after purchase, ensuring you can begin your maintenance or repairs without delay.