Bomag BW 135 AD Combination Roller Pdf Repair Service Manual 00891444

Factory Workshop Manual for Bomag BW 135 AD Combination Rollers

The Bomag BW 135 AD Combination Roller Repair & Service Manual (P/N: 00891444) is the definitive factory-level technical resource for this versatile 1300mm drum-width compactor. As a "Combination" variant, this machine is equipped with a high-performance vibratory steel drum at the front and a specialized pneumatic tire set at the rear. This manual provides the granular technical detail required to maintain, troubleshoot, and overhaul both the steel compaction drum and the rubber-tired rear drive assembly.

Equipped with a robust diesel powerplant and a high-efficiency hydrostatic drive, the BW 135 AD requires accurate hydraulic pressure balancing and electrical fault diagnosis for optimal jobsite performance. This manual covers every major system, from the pressurized water spray system used to prevent asphalt pickup to the complex hydrostatic traction motors unique to the combination series.

Designed for professional mechanics, site technicians, and fleet maintenance managers, this searchable PDF manual ensures that your equipment remains in peak operating condition while adhering to original OEM safety standards.

Technical Specifications & Maintenance Data

• Engine Performance: Comprehensive service routines for the liquid-cooled diesel engine, including fuel system priming, valve clearance settings, and cooling system performance testing.
• Hydraulic Benchmarks: Precise factory pressure settings and flow testing protocols for the travel, vibration, and steering circuits.
• Structural Torque Values: Accurate torque specifications for the center articulation joint, wheel lug nuts, drum mounts, and vibration exciter housings.
• Fluid & Lubrication Guide: Detailed charts for engine oil, hydraulic fluid capacities, and specific lubrication points for the combination frame.

Comprehensive System & Service Coverage

• Vibration & Exciter Units: Detailed repair instructions for the front drum's high-frequency vibration system, including bearing replacement and exciter shaft timing.
• Rear Pneumatic Drive: Specialized service routines for the rear tire assembly, focusing on hydraulic motor maintenance and tire scraper adjustments.
• Hydrostatic Transmission: Diagnostic workflows for drive power loss, travel pump rebuilding, and closed-loop hydraulic system decontamination.
• Electrical Infrastructure: High-resolution wiring diagrams covering the machine's control logic, sensors, safety switches, and dashboard instrumentation.
• Dual Spray System: Maintenance guides for the pressurized water and emulsion sprayers used to prevent asphalt pickup on both the drum and tires.
• Steering & Articulation: Procedures for servicing the oscillating pivot joint and resealing steering cylinders for precise machine maneuverability.
• Brake Logic: Full testing and adjustment for the spring-applied hydraulic-release (SAHR) parking brake and emergency stop circuits.

Manual Specifications

• Machine Model: Bomag BW 135 AD (Combination Roller)
• Part Number: 00891444
• Format: PDF Digital Download (Fully Searchable & Bookmarked)
• Language: English
• Total Pages: 440+
• File Size: Approximately 38 MB
• Illustrations: High-definition wiring diagrams, hydraulic flow schematics, and exploded assembly views
• Compatibility: Windows, macOS, Android, iOS, and Tablets

Why This Service Manual Is Essential for Repairs

• Targeted Diagnostics: Quickly identify the root cause of hydraulic pressure drops or electrical failures using logic-based troubleshooting trees.
• In-House Capabilities: Empower your shop team to perform advanced calibrations and major repairs, reducing reliance on expensive dealer service calls.
• Safety Assurance: Verify the integrity of all operator safety systems, including seat switches and braking mechanisms, to protect your crew.
• Instant Keyword Access: The digital PDF format allows for rapid searching of specific terms like "fault codes" or "schematics" for immediate results.

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Manualskart.com is a trusted source for authentic, high-quality technical documentation for the paving industry. Our manuals are professionally processed to ensure maximum legibility for all technical tables and schematics, providing you with the reliable data needed for professional-grade repairs.

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Frequently Asked Questions

Does this manual cover the pneumatic tires?

Yes, as a Combination (AD) manual, it includes full service and repair data for the rear pneumatic tire drive system.

Are wiring diagrams included?

Yes, the manual contains clear, high-resolution wiring diagrams that allow for accurate tracing of electrical circuits and fault diagnosis.

Can I access this manual on my smartphone?

Absolutely. The PDF format is universally compatible with all mobile devices, allowing you to reference technical data directly at the machine.

Is this an instant download?

Yes, a secure download link is generated immediately after purchase, ensuring you can begin your maintenance or repairs without delay.