Bomag BW-100 ACM-5 Roller Pdf Repair Service Manual

Repair & Service Manual with Wiring Diagrams Overview

The Bomag BW 100 ACM-5 Combination Roller PDF Repair & Service Manual (P/N: 00891737, 00892560) is the specialized technical authority for this compact, highly maneuverable version of the Dash-5 generation. While sharing the advanced electronics of the standard AC-5, the "ACM" series features a lighter chassis and optimized geometry for tight urban spaces. This manual provides the specific factory procedures required to maintain the compact vibratory drum, the rear pneumatic tire set, and the "M-Series" articulated steering system.

The Bomag BW 100 ACM-5 is designed for agility, perfect for inner-city paving, parking lots, and footpath construction where space is limited. It combines the high compaction power of a steel drum with the surface-sealing capabilities of rubber tires. Because of its compact nature, accessing components can be challenging; this manual offers detailed disassembly guides for the Kubota engine bay, the compact hydraulic travel motors, and the electronic dashboard integration. It is the essential reference for technicians diagnosing Intelligent Vibration Control (IVC) faults and calibrating the sensitive travel lever electronics.

Machine & Powertrain Information

The BW 100 ACM-5 is powered by a reliable, liquid-cooled Tier 4/Stage V Diesel Engine. This manual covers the unique service points for this compact power plant, including the diesel particulate filter (DPF) regeneration cycles, fuel system bleeding, and electronic throttle body calibration.

The powertrain utilizes a Smart Hydrostatic Drive tuned for frequent stops and starts. Our manual guides you through testing the charge pump pressure, servicing the integrated parking brakes, and troubleshooting the "Ecomode" fuel-saving logic that is standard on the Dash-5 series.

Systems & Service Coverage

• Complete repair procedures for Bomag BW 100 ACM-5 Combination Roller
• Compact Engine Service: Maintenance guides for the tight-clearance engine compartment, belt tensioning, and cooling fan clutch repair
• Hybrid Compaction: Servicing the front drum's exciter shaft and maintaining the rear pneumatic tires (pressure & alignment)
• Water & Emulsion: Troubleshooting the pressurized water pump, cleaning interval timer relays, and emulsion nozzle replacement
• Travel System: Hydrostatic motor resealing, flushing hydraulic circuits, and calibrating the drive lever potentiometer
• Articulation: Service procedures for the maintenance-free pivot joint specific to the lightweight "M" chassis
• Electronic Control: Reading fault codes from the central display, testing emergency stop switches, and checking sensor voltages
• Braking System: Adjusting the hydrostatic braking parameters and servicing the spring-loaded parking brake
• Operator Platform: Replacing seat contact switches, dashboard toggle switches, and vibration isolation mounts
• Preventive Maintenance: Lubrication charts, hydraulic fluid specifications, and 1000-hour service checklists

Manual Specifications

• Machine Model: Bomag BW 100 ACM-5 Combination Roller
• Part Numbers: 00891737, 00892560
• Application: Urban Paving / Tight Space Compaction
• Configuration: Steel Drum Front / Pneumatic Tires Rear (Lightweight)
• Generation: Dash-5 (M-Series Compact)
• Manual Type: Repair & Service Manual
• Format: PDF Digital Download
• Language: English
• Total Pages: 780+
• File Size: Approximately 115MB
• Illustrations: Hydraulic flow charts, color wiring schematics, and exploded component views
• Device Compatibility: Windows, macOS, Android, iOS

Why This Service Manual Is Important

• Tailored specifically for the "ACM" compact series layout and components
• Essential for navigating the Dash-5 electronic control unit (ECU) logic
• Details the maintenance of the hybrid steel/rubber compaction system
• Provides fault code lists to quickly identify engine and hydraulic errors
• Vital for municipal fleets, small paving contractors, and equipment mechanics
• Clear, searchable layout with hyperlinked sections for fast navigation
• Instant access to critical diagnostic data and hydraulic pressure settings

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When you choose Manualskart, you get reliable, readable manuals that help you fix your machine right the first time. Browse our extensive library in the Bomag Service Manual Collection.

Download the Bomag BW 100 ACM-5 Combination Roller Repair & Service Manual now and get immediate access to the professional instructions required to keep your compact paving equipment running efficiently.

Frequently Asked Questions

Is this manual for the "M" series specifically?

Yes, this manual (00891737, 00892560) covers the ACM-5 "Compact" model, which has different chassis specifications than the standard AC-5.

Does it cover the Tier 4 engine?

Yes, it includes detailed diagnostics and repair info for the emission-compliant diesel engine used in the Dash-5 generation.

Does it include wiring diagrams?

Yes, full color-coded wiring schematics for the ECU, dashboard, and machine sensors are included.

Is the manual provided as a downloadable PDF?

Yes, you receive a fully searchable PDF file with instant download access immediately after payment.

What if I experience download issues?

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Is there a refund policy?

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