Bomag BW 100 AC-5 Tandem Vibratory Roller Pdf Repair Service Manual 00840072EN

Repair & Service Manual with Wiring Diagrams Overview

The Bomag BW 100 AC-5 Combination Roller PDF Repair & Service Manual (P/N: 00840072EN) is a comprehensive technical resource designed to support the service life of this modern "Dash-5" series compactor. Unlike older mechanical units, this manual (specific to Part Number 00840072EN) provides the critical diagnostic logic required for the machine's electronic control units (ECU), the intelligent travel system, and the hybrid compaction setup of the BW 100 AC-5.

The Bomag BW 100 AC-5 is a versatile "Combination" machine that pairs a front steel vibratory drum with a rear pneumatic tire axle, making it ideal for delicate surface finishing and sealing. This generation introduces advanced features like the BOMAG Telematic App integration and an Ergonomic Operator Platform. Proper maintenance of the interval sprinkler system, the maintenance-free articulation joint, and the electronic engine throttle is vital for ensuring consistent mat quality. This service manual is the essential guide for technicians needing to troubleshoot CAN-bus communication errors, calibrate the travel lever sensors, and overhaul the hydraulic wheel motors.

Machine & Powertrain Information

The BW 100 AC-5 is driven by a highly efficient, emission-compliant Liquid-Cooled Diesel Engine (typically Kubota). This manual covers the specific service intervals for this powerplant, including the high-pressure fuel pump, the exhaust gas recirculation (EGR) valve cleaning, and the electronic engine management diagnostics.

The powertrain features a Smart Hydrostatic Drive that automatically adjusts engine speed to load. Our manual details the procedures for testing the travel pump solenoids, checking the charge pressure filter, and servicing the multi-disc brakes integrated into the drive motors.

Systems & Service Coverage

• Complete repair procedures for Bomag BW 100 AC-5 Combination Roller
• Engine Diagnostics: Troubleshooting steps for the ECU, fuel rail pressure sensor testing, and cooling fan clutch repair
• Hybrid Compaction: Servicing the front drum exciter unit and maintaining the rear pneumatic tire pressures for uniform kneading
• Water & Emulsion: Repairing the pressurized water pump, cleaning interval timer relays, and replacing emulsion spray nozzles
• Travel System: Hydrostatic circuit testing, flushing hydraulic lines, and calibrating the drive lever potentiometer
• Articulation: Inspecting the maintenance-free pivot joint and replacing the steering cylinder seals
• Electronic Control: Reading fault codes from the dashboard display, testing the emergency stop circuit, and Telematic module checks
• Braking Logic: Testing the automatic parking brake release and the hydrostatic dynamic braking function
• Operator Station: Replacing seat switches, servicing the multifunction control lever, and checking vibration isolation mounts
• Scheduled Maintenance: Fluid specs for Tier 4 engines, hydraulic oil analysis protocols, and daily inspection checklists

Manual Specifications

• Machine Model: Bomag BW 100 AC-5 Combination Roller
• Part Number: 00840072EN
• Application: Surface Finishing / Asphalt Sealing
• Configuration: Steel Drum Front / 4 Pneumatic Tires Rear
• Generation: Dash-5 (Electronic Control)
• Manual Type: Repair & Service Manual
• Format: PDF Digital Download
• Language: English
• Total Pages: 825+
• File Size: Approximately 105MB
• Illustrations: Color-coded wiring schematics, hydraulic logic charts, and assembly diagrams
• Device Compatibility: Windows, macOS, Android, iOS

Why This Service Manual Is Important

• Crucial for navigating the complex electronics of the "Dash-5" generation
• Provides specific pin-out data for the ECU and dashboard connectors
• Ensures the rear pneumatic tires are maintained correctly to prevent tracking
• Details the calibration of the "Ecomode" fuel-saving system
• Vital for dealerships, modern rental fleets, and specialized paving technicians
• Clear, searchable layout with hyperlinked sections for fast navigation
• Instant access to critical diagnostic codes and hydraulic pressure specs

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When you choose Manualskart, you get reliable, readable manuals that help you fix your machine right the first time. Browse our extensive library in the Bomag Service Manual Collection.

Download the Bomag BW 100 AC-5 Combination Roller Repair & Service Manual now and get immediate access to the professional instructions required to keep your paving projects moving forward.

Frequently Asked Questions

Is this an original factory service manual?

Yes, this is an OEM-level repair manual (Publication 00840072EN) specific to the "Dash-5" series electronics and mechanics.

Does this manual help with fault codes?

Yes, it includes a list of error codes for the engine and machine control systems, along with diagnostic steps.

Does it cover the rear tire drive?

Yes, the manual covers the hydrostatic drive motors for both the front drum and the rear pneumatic tire axle.

Is the manual provided as a downloadable PDF?

Yes, you receive a fully searchable PDF file with instant download access immediately after payment.

What if I experience download issues?

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Is there a refund policy?

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