Bomag BW 100 AC-5 Combination Roller Pdf Repair Service Manual 00840124EN

Repair & Service Manual with Wiring Diagrams Overview

The Bomag BW 100 AC-5 Combination Roller PDF Repair & Service Manual (P/N: 00840124EN) is the definitive technical authority designed for the professional maintenance and mechanical overhaul of this advanced Generation 5 asphalt compactor. Covering specific serial number ranges associated with this publication, this manual provides the factory procedures required to maintain the vibratory steel drum, the pneumatic rear tires, and the sophisticated electronic control systems of the BW 100 AC-5 series.

The Bomag BW 100 AC-5 is a combination roller engineered for superior surface sealing and compaction, merging the high compaction force of a steel drum with the kneading effect of four rear pneumatic tires. Powered by a fuel-efficient Liquid-Cooled Diesel Engine, it utilizes the BOMAG Ecomode system to reduce fuel consumption without sacrificing performance. Maintaining the emulsion spray system, the thermal aprons, and the intelligent vibration control (IVC) is critical for achieving modern paving standards. This service manual is the essential reference for technicians diagnosing ECU faults, rebuilding the articulation joint, and troubleshooting the BOMAG Telematic system.

Machine & Powertrain Information

The BW 100 AC-5 is powered by a modern Liquid-Cooled Diesel Engine meeting strict emission standards. This manual covers the specific maintenance requirements for this power plant, including the common rail fuel system, particulate filter regeneration (if equipped), cooling system service, and electronic throttle control.

The machine features a Hydrostatic Travel & Vibration Drive with intelligent travel control. Our manual guides you through the service of the travel motors, the pneumatic tire drive, and the maintenance-free articulation joint.

Systems & Service Coverage

• Complete repair procedures for Bomag BW 100 AC-5 Combination Roller
• Engine Service: Diesel Engine maintenance (Cylinder Head, Fuel Injection, Turbocharger, and Exhaust Aftertreatment)
• Compaction System: Front drum exciter repair, rubber buffer replacement, and rear pneumatic tire maintenance
• Spray System: Interval sprinkler control, water pump repair, emulsion tank service, and nozzle cleaning
• Hydrostatic Drive: Travel pump diagnostics, wheel motor repair, brake release, and charge pressure testing
• Electronics: ECU diagnostics, Ecomode calibration, dashboard display troubleshooting, and sensor testing
• Articulation & Steering: Center pivot bearing replacement, steering cylinder resealing, and oscillation joint service
• Hydraulic System: Main control valve repair, hydraulic hose routing, and solenoid testing
• Maintenance: Lubrication charts, fluid capacities, tire pressure specifications, and wear part inspection

Manual Specifications

• Machine Model: Bomag BW 100 AC-5 Combination Roller
• Part Number: 00840124EN
• Application: Asphalt Compaction / Surface Sealing
• Configuration: Steel Drum Front / Pneumatic Tires Rear
• Manual Type: Repair & Service Manual
• Format: PDF Digital Download
• Language: English
• Total Pages: 800+
• File Size: Approximately 100MB
• Illustrations: Detailed schematics, hydraulic flow diagrams, and exploded views
• Device Compatibility: Windows, macOS, Android, iOS

Why This Service Manual Is Important

• Contains factory-verified repair instructions for Bomag BW 100 AC-5 combination rollers
• Essential for diagnosing electronic faults and Ecomode system errors
• Reduces downtime by enabling precise repair of the hydrostatic drive and pneumatics
• Ensures proper maintenance of the rear tires to prevent asphalt tracking
• Vital for paving contractors, rental fleets, and heavy equipment mechanics
• Clear, searchable layout with hyperlinked sections for fast navigation
• Instant access to critical wiring diagrams and hydraulic schematics

Why Buy from Manualskart.com

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When you choose Manualskart, you get reliable, readable manuals that help you fix your machine right the first time. Browse our extensive library in the Bomag Service Manual Collection.

Download the Bomag BW 100 AC-5 Combination Roller Repair & Service Manual now and get immediate access to the professional instructions required to keep your paving projects moving forward.

Frequently Asked Questions

Is this an original factory service manual?

Yes, this is an OEM-level repair manual (Publication 00840124EN) containing official technical data specific to the Bomag BW 100 AC-5.

Does this manual cover the electronic control unit (ECU)?

Yes, the manual provides wiring diagrams, pinouts, and troubleshooting steps for the machine's electronic control systems.

Does this manual cover the pneumatic tires?

Yes, the manual provides instructions for servicing the rear axle, tire replacement, and pressure adjustments.

Is the manual provided as a downloadable PDF?

Yes, you receive a fully searchable PDF file with instant download access immediately after payment.

What if I experience download issues?

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Is there a refund policy?

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