Bomag BW 100 AC-4 Combination Rollers Pdf Repair Service Manual 00891052

Repair & Service Manual with Wiring Diagrams Overview

The Bomag BW 100 AC-4 Combination Roller PDF Repair & Service Manual (P/N: 00891052, 00891561) is the definitive technical authority designed for the professional maintenance and mechanical overhaul of this versatile 2.5-ton class asphalt compactor. Covering specific serial number ranges associated with this publication, this manual provides the factory procedures required to maintain the vibratory steel drum, the pneumatic rear tires, and the articulated steering system of the BW 100 AC-4 series.

The Bomag BW 100 AC-4 is a combination roller engineered for high-quality asphalt finishing, utilizing a steel front drum for compaction and four rear pneumatic tires to seal the surface and create a smooth texture. Powered by a fuel-efficient Liquid-Cooled Diesel Engine, it features an intelligent water and emulsion spray system to prevent material pickup. Maintaining the rubber tires, the pressure sprinkler system, and the vibratory exciter is critical for achieving perfect mat finishes. This service manual is the essential reference for technicians diagnosing hydrostatic drive faults, rebuilding the articulation joint, and troubleshooting the electrical control panel.

Machine & Powertrain Information

The BW 100 AC-4 is powered by a robust Liquid-Cooled Diesel Engine designed for reliable operation in urban paving environments. This manual covers the specific maintenance requirements for this power plant, including the fuel injection system, glow plug circuit, cooling system service, and valve clearance adjustments.

The machine features a Hydrostatic Travel & Vibration Drive, delivering smooth acceleration and variable compaction forces. Our manual guides you through the service of the travel motors, the pneumatic tire axle, and the eccentric weight housing within the front drum.

Systems & Service Coverage

• Complete repair procedures for Bomag BW 100 AC-4 Combination Roller
• Engine Service: Diesel Engine maintenance (Cylinder Head, Fuel Injection, Water Pump, and Starter System)
• Compaction System: Front drum exciter repair, rubber buffer replacement, and rear pneumatic tire maintenance
• Spray System: Water pump repair, emulsion tank service, nozzle cleaning, and filter replacement (Front & Rear)
• Hydrostatic Drive: Travel pump diagnostics, wheel motor repair, and charge pressure testing
• Articulation & Steering: Center pivot bearing replacement, steering cylinder resealing, and oscillation joint service
• Brake System: Hydrostatic braking diagnostics and parking brake adjustment
• Hydraulic System: Main control valve repair, hydraulic hose routing, and suction filter replacement
• Electrical System: Wiring diagrams, dashboard switch layout, fuse panel schematics, and sensor testing
• Maintenance: Lubrication charts, fluid capacities, tire pressure specifications, and wear part inspection

Manual Specifications

• Machine Model: Bomag BW 100 AC-4 Combination Roller
• Part Number: 00891052
• Application: Asphalt Compaction / Surface Finishing
• Configuration: Steel Drum Front / Pneumatic Tires Rear
• Manual Type: Repair & Service Manual
• Format: PDF Digital Download
• Language: English
• Total Pages: 700+
• File Size: Approximately 90MB
• Illustrations: Detailed schematics, hydraulic flow diagrams, and exploded views
• Device Compatibility: Windows, macOS, Android, iOS

Why This Service Manual Is Important

• Contains factory-verified repair instructions for Bomag BW 100 AC-4 combination rollers
• Essential for diagnosing water spray system failures and uneven compaction
• Reduces downtime by enabling precise repair of the hydrostatic drive and pneumatics
• Ensures proper maintenance of the rear tires to prevent asphalt tracking
• Vital for paving contractors, municipal fleets, and heavy equipment mechanics
• Clear, searchable layout with hyperlinked sections for fast navigation
• Instant access to critical wiring diagrams and hydraulic schematics

Why Buy from Manualskart.com

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When you choose Manualskart, you get reliable, readable manuals that help you fix your machine right the first time. Browse our extensive library in the Bomag Service Manual Collection.

Download the Bomag BW 100 AC-4 Combination Roller Repair & Service Manual now and get immediate access to the professional instructions required to keep your paving projects moving forward.

Frequently Asked Questions

Is this an original factory service manual?

Yes, this is an OEM-level repair manual (Publication 00891052, 00891561) containing official technical data specific to the Bomag BW 100 AC-4.

Does this manual cover the emulsion spray system?

Yes, the manual details the maintenance and repair of the water spray system for the drum and the emulsion spray for the tires.

Does this manual cover the pneumatic tires?

Yes, the manual provides instructions for servicing the rear axle, tire replacement, and pressure adjustments.

Is the manual provided as a downloadable PDF?

Yes, you receive a fully searchable PDF file with instant download access immediately after payment.

What if I experience download issues?

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Is there a refund policy?

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